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Flexible Circuit board

Flex Turnkey PCB Assembly

The design rules for flex turnkey PCB assembly is very similar to the design rules for traditional PCBs.  Traditional PCBs and flex flex turnkey PCB assembly share some similarities in the manufacturing process as well.  To start, the flexible circuit board material (typically copper clad Polyimide) is chosen, drilled, plated, photo-imaged, and imprinted just like the conservative PCB process. Next, both PCBs and flex turnkey PCB assemblies involve the panels being baked to remove any moisture from the wet processes.  This next step is where the original PCB and flex turnkey PCB assembly start to differ.  Flex turnkey PCB assemblies go to the cover lay station instead of going to the fuse mask station, as would occur with traditional PCBs.

A flex circuit board cover lay, also known as a cover film, is a lamination process used to summarize and protect any peripheral circuitry of the flex circuit. The cover lay serves the similar function as the solder mask does for conventional PCBs with the dissimilarity being the added component of flexibility. Naturally, the thickness of the cover lay is prepared of 1 mil thick Polyimide with a 1 mil thick, attach adhesive, but other thicknesses are accessible to meet precise design necessities. The Polyimide and adhesive cover lay is laminated using force and heat.

Flexible circuitThe heat allows for simple flow of the adhesive which is needed because it must fill-in any and all gaps among the traces and pads to stop the trapping of air between layers. To a flex turnkey PCB assembly designer this means the cover lay openings for a characteristic 1 oz. The copper plan must be out-sized by 10 mils, which is appreciably bigger than the typical huge of 2-3 mils used on conventional PCB solder masks.

ACME PCB Assembly manufactures flexible turnkey PCB assembly.  We can take your flexible circuit application from concept to reality with our complete design capabilities.  Our talented team is equipped to work in multiple data formats. We have in-house surface-mount technology (SMT) capabilities  and specialize in turnkey assembly applications.

ACME PCB Assembly will work with you for all of your flexible circuit board needs. We are committed to not only customer satisfaction, but exceeding our customer’s expectations. Our adherence to quality standards is a part of what makes our boards superior to other suppliers.

We provide a complete suite of PCB Assembly Services, including rework and modification, BGA, SMT, Turnkey, Thru-Hole, Lead Free, and Prototype assembly, plus an extensive line of add-on services, such as Injection Molding and Metal Work & Finishing.

Call us today with any questions 1- 310-715-1898  (Sales Extension 210) (Purchasing Extension 160)

 

Printed Circuit Board Fabrication

Top Benefits of Using High-Quality PCBs in Your Projects

In today’s fast-paced technology landscape, using high-quality PCBs in your projects is essential for success. Printed circuit boards form the backbone of countless devices, from smartphones to industrial machines, and their performance can make or break your innovation. Ensuring that the printed circuit boards you select meet rigorous standards and are produced under stringent quality control measures is key to delivering reliable, durable, and efficient products.

Printed Circuit Board FabricationWhen working on any tech-driven project, it’s crucial to focus on the longevity and performance of your components. High-quality PCBs offer enhanced reliability, reducing the likelihood of malfunction or failure in the field. This is especially important in industries where downtime can result in costly delays or safety hazards. By sourcing printed circuit boards from a trusted provider like Board Assembly, you ensure that each PCB is meticulously inspected and tested, guaranteeing that it can withstand even the most challenging environments.

Another critical advantage of using high-quality PCBs is their ability to handle complex circuitry while maintaining efficiency. Whether your project involves compact devices or large-scale applications, well-designed printed circuit boards allow for optimal layout, minimizing noise and interference while maximizing performance. Quality control throughout the production process ensures that each board is built to precise specifications, eliminating errors and inconsistencies that could otherwise impact functionality.

Beyond functionality, investing in high-quality PCBs also enhances the overall reputation of your product. By delivering a reliable, robust solution to your customers, you establish trust and credibility, setting your business apart from competitors who may cut corners by using inferior components. The importance of partnering with a company like Board Assembly that prioritizes quality control cannot be overstated.

In conclusion, using high-quality PCBs in your projects isn’t just a technical requirement—it’s a strategic move to ensure long-term success and market differentiation. If you’re looking to integrate printed circuit boards that are built to last, perform reliably, and meet the highest standards, visit Board Assembly today to explore how their expertise and commitment to excellence can elevate your next project.

Turnkey Yun Industrial

An Overview of Board Assembly’s Full Turnkey Solutions

 

pcb assemby turnkeyWhen it comes to printed circuit board (PCB) manufacturing, the terms “full turnkey” and “turn-key assembly” are often synonymous with efficiency, quality, and convenience. At Board Assembly, we offer comprehensive solutions that cater to every aspect of PCB production. Our full turnkey services are designed to streamline the entire process, from initial design and prototyping to final production and testing, ensuring that every product meets the highest standards of quality and reliability.

What is Full Turnkey in PCB Assembly?

Full turnkey PCB assembly refers to a process where the manufacturer, like Board Assembly, takes complete responsibility for all aspects of the production. This includes procuring the raw materials, managing the supply chain, manufacturing the PCB, and handling quality control and testing. By opting for a full turnkey solution, clients can save time and reduce costs by avoiding the need to coordinate multiple vendors or manage various stages of the assembly process.

At Board Assembly, our full turnkey services start with a detailed understanding of the client’s needs. Our team of experts collaborates closely with clients to understand their project requirements, budget constraints, and timelines. From there, we handle everything, including sourcing high-quality components from trusted suppliers. Our extensive network of suppliers ensures that we can source the best materials at competitive prices, further optimizing the cost-effectiveness of the production process.

The Advantages of Turn-key Assembly with Board Assembly

One of the key benefits of choosing Board Assembly’s turn-key assembly services is the level ofRecycling Unused PCB control and oversight we provide throughout the entire production process. By managing every aspect of the assembly in-house, we can ensure stringent quality control measures are in place. Each PCB goes through rigorous testing and inspection phases, utilizing advanced equipment to detect any potential defects or inconsistencies. This meticulous attention to detail ensures that every circuit board that leaves our facility is of the highest quality.

Another advantage of our turn-key assembly solutions is the speed and efficiency with which projects can be completed. Because we handle every stage of the process, from design to delivery, we can significantly reduce lead times. This is particularly beneficial for companies operating in fast-paced industries where time-to-market is critical. By reducing production times without compromising on quality, Board Assembly helps clients stay competitive in their respective markets.

A Focus on Quality and Customer Satisfaction

At Board Assembly, quality is not just a buzzword; it’s a fundamental aspect of our business philosophy. Our full turnkey solutions are built around the idea of delivering superior quality products that meet or exceed customer expectations. We achieve this by implementing a robust quality management system that adheres to industry standards and continuously seeks to improve our processes.

Our commitment to customer satisfaction goes beyond just delivering a product. We provide ongoing support and services to our clients, ensuring they have everything they need to succeed. Whether it’s assistance with design optimization, troubleshooting, or after-sales support, our team is always ready to help. By choosing Board Assembly’s turn-key assembly services, clients gain a partner who is as invested in their success as they are.

Why Choose Board Assembly for Your Turn-key Needs?

Choosing a reliable partner for PCB assembly is crucial to the success of any electronic product. Board Assembly stands out in the industry due to our comprehensive full turnkey services that combine quality, speed, and cost-effectiveness. With our extensive experience and state-of-the-art facilities, we can handle projects of any size or complexity, ensuring that all your needs are met under one roof.

By opting for Board Assembly’s full turnkey solutions, you’re choosing a hassle-free, efficient, and reliable way to bring your products to life. With a proven track record and a commitment to excellence, Board Assembly is your go-to partner for all your PCB assembly needs.

For more information on how Board Assembly can support your project with our full turnkey solutions, visit our website at BoardAssembly.com and reach out to our team today.

By focusing on full turnkey and turn-key assembly services, Board Assembly provides a seamless, all-inclusive solution that enhances efficiency, reduces costs, and delivers high-quality PCBs to clients worldwide. Whether you’re a startup or an established enterprise, we have the expertise and resources to bring your vision to life with precision and excellence.

Cable Harness Assembly

ACME PCB Assembly Offers Cable Harness Services

Cable Assemblies include one or more wires that run together in a single sleeve with a connector or plug on each end.  Cable assemblies could be groups of wires or cables bundled together.  They are wrapped in a thermoplastic or vinyl sleeve, cable assemblies are ideal for directing groups of wires and cables around obstacles.

Cable assemblies are designed to perform specific functions that is determined by the plugs, terminals, and connectors that are found on each end.  They are used in most electronic applications, everything from flat panel displays to the automotive electronic system to integrated cockpit systems to simple LED lighted clothing, costumes and accessories.

What Do You Use Cable Assemblies For?

Cable assemblies intersect or interconnect different circuits or electrical paths, so they work together to transmit signals or power.  They usually only have two ends to connect point A to point B.

Ethernet Cable HarnessFor example, ethernet cable assemblies are designed to provide service supporting bandwidth speeds up to 10 Gigabit Ethernet, such as large data centers, military field units, and medical facilities.  For those applications that require a lightweight, smaller assembly that can transmit clearly and rapidly over great distances, support greater bandwidths, with high voltage isolation, then fiber optic cable assemblies would meet those needs.  A few of the industries that utilize fiber optic cable assemblies, include aerospace, automotive, industrial, medical, and military applications.

Cable harnesses are more complex in nature and may require different machinery and tools to be consistent with production. Creating slits and windows in cables demand specialized equipment to handle the various conductors within the insulation.  We

Located in Carson, California, ACME PCB Assembly utilizes top of the line technology from Schleuniger to perfectly cut, strip, and process any wire or cable you need. After 25 plus years in the business, ACME PCB Assembly has the experience to be your contract manufacturer for cable & wire harness projects. As an IPC-A-610 certified assembler with a certified trainer in house, you can be rest assured the cables and wires that come out of ACME will exceed the standards.

cable assemblies, cable harness assembly, cable harness service Los Angeles, cable harness

thru hole YUN INDUSTRIAL

Why Consider Using Through Hole Printed Circuit Boards?

Why Consider Using Through Hole Printed Circuit Boards?

In the printed circuit board business, there are two primary ways to mount components onto the circuit board: through-hole mounting and surface mounting. Through-hole mounting is the older technology and requires the circuit board manufacturer to drill holes through the PCB and place leads into the holes. More recently, surface mounted technology has taken over the field.

Through-Hole Components

Through-hole components come in one of two types of leads, radial and axial. Axial through-hole components run along the axis of symmetry of the component while radial components protrude in parallel from the same surface on a board.

Components of Surface Mount Technology

When you look at any modern PCB design, you will see SMT technology in most instances. Surface mount technology (SMT) is the most commonly used technology today. These types of boards and components have very small or no leads at all as their primary purpose is to be soldered directly on the surface of a PCB during the design process. This method allows for components to be much smaller, allowing for greater density and better overall performance on a smaller circuit board.

With surface mounting offering so many benefits, why even consider through hole flex printed circuit boards?

The reason is that through hole mounting offers stronger mechanical bonds. This makes through hole flex printed circuit boards the better option for devices that are designed to undergo major stresses, like sudden accelerations, collisions, or extreme temperatures. This makes them worth considering for military, automotive, and extreme sports applications.

Yun Industrial Acme PCB Assembly is capable of two types of printed circuit board assembly services. They are full and partial turn-key services. Full turn-key covers all aspects of PCB fabrication and assembly, including manufacture of PCBs, parts procurement, quality inspections, and final PCB assembly.