Tag Archives: PCB

Bare Board

Electronics Printed Circuit Board (PCB) Fabrication Services for Every Project

In today’s rapidly evolving technology landscape, electronic products are becoming smarter, faster, and more advanced than ever before. From consumer electronics and industrial automation equipment to medical devices, automotive systems, and telecommunications products, virtually every electronic innovation begins with one essential component—a high-quality Printed Circuit Board (PCB).

Choosing the right PCB fabrication partner is one of the most important decisions a company can make during product development. The quality of the fabricated circuit board directly impacts product reliability, manufacturing efficiency, and long-term performance. At ACME PCB Assembly, we help customers simplify this process by matching every project with the PCB fabrication solution that best fits its technical requirements, budget, and production schedule.

Why PCB Fabrication Matters

PCB fabrication is the process of manufacturing the bare circuit board that serves as the foundation for electronic components. Before a board can be assembled with resistors, capacitors, integrated circuits, and connectors, it must first be fabricated to precise engineering specifications.

Modern PCB fabrication involves multiple highly controlled manufacturing processes, including:

  • Layer construction
  • Copper etching
  • Drilling
  • Plated through-hole processing
  • Surface finishing
  • Solder mask application
  • Silkscreen printing
  • Electrical testing
  • Final inspection

Every step must meet strict quality standards to ensure the finished PCB performs reliably in its intended application.

Finding the Right PCB Fabrication Partner

Bare BoardNot every PCB fabrication facility specializes in the same types of circuit boards. Some manufacturers focus on quick-turn prototypes, while others specialize in high-volume production, multilayer boards, flexible circuits, or high-density interconnect (HDI) technology.

Selecting the wrong fabrication partner can result in unnecessary delays, increased costs, or manufacturing challenges.

At ACME PCB Assembly, we remove the guesswork by helping customers select the most appropriate fabrication facility for every project. We currently work with more than ten trusted domestic and offshore PCB fabrication partners, allowing us to match each new project with the supplier best equipped to meet its unique requirements.

This flexible approach allows us to support a wide variety of industries and applications while maintaining exceptional quality and competitive pricing.

Complete PCB Fabrication and Assembly Solutions

One of the biggest advantages of working with ACME PCB Assembly is our ability to provide complete electronics manufacturing solutions. Instead of coordinating multiple vendors, customers can rely on a single experienced partner from fabrication through final assembly.

Our services include:

  • PCB fabrication
  • PCB assembly
  • Component sourcing
  • Surface Mount Technology (SMT) assembly
  • Through-hole assembly
  • Mixed-technology assembly
  • Prototype PCB services
  • Functional testing
  • Quality inspection
  • Final product assembly

Managing every phase of production under one coordinated process helps reduce lead times, improve communication, and simplify project management.

Supporting Everything from Prototypes to Production

Whether you’re developing a brand-new product or preparing for full-scale manufacturing, ACME PCB Assembly has the experience and resources to support your production goals.

We manufacture:

  • Prototype printed circuit boards
  • Quick-turn PCB fabrication
  • Low-volume production
  • Medium-volume manufacturing
  • Multilayer PCBs
  • Rigid printed circuit boards
  • Custom electronic assemblies

Our rigid PCB assembly capabilities support circuit boards ranging from 2-layer to 26-layer designs, allowing us to manufacture products for increasingly sophisticated electronic applications.

Our advanced production equipment can also accurately place miniature components as small as 01005 packages while supporting fine-pitch Ball Grid Array (BGA) assemblies measuring 5 mm x 5 mm.

Additional Value-Added Manufacturing Services

In addition to PCB fabrication and assembly, ACME PCB Assembly provides several specialized manufacturing services that help customers complete projects more efficiently.

These include:

  • PCB conformal coating services
  • Prototype assembly
  • Low-pressure injection molding
  • Product finishing
  • Custom manufacturing support

Providing these additional capabilities allows customers to consolidate multiple manufacturing operations into one trusted supplier, saving both time and production costs.

Quality You Can Depend On

Quality remains one of the most important considerations in PCB fabrication. Every circuit board must meet exact electrical and mechanical specifications before it moves into assembly.

ACME PCB Assembly is an ISO 9001-certified Electronics Manufacturing Services (EMS) provider, demonstrating our commitment to maintaining consistent manufacturing processes and delivering dependable products. We work exclusively with carefully evaluated domestic and offshore manufacturing partners who meet our strict quality requirements.

Each production run undergoes thorough inspections throughout the manufacturing process to help ensure every PCB meets customer specifications before delivery.

Experience That Builds Long-Term Partnerships

With more than 25 years of experience in PCB fabrication and electronics manufacturing, ACME PCB Assembly has built lasting relationships with customers across numerous industries. More than 25% of our customers have partnered with us for over ten years, reflecting our commitment to exceptional service, dependable quality, and responsive support.

We also offer special pricing for new customers on select 2-layer and 4-layer PCB fabrication projects, making it easier for companies to experience the quality and service that have earned the trust of our long-term clients.

Whether your project requires prototype boards, complex multilayer PCBs, or complete turnkey manufacturing, our experienced team is ready to help.

ACME PCB Assembly is an ISO 9001:2008 certified EMS provider, we make sure that you get the best price without compromising the quality. We take full responsibility for your printed circuit board order since we only use ACME PCB Assembly certified suppliers as our domestic and offshore partner.

Contact us today to find out about our other services and how we can help your business.

Frequently Asked Question

What PCB fabrication services does ACME PCB Assembly provide?

ACME PCB Assembly provides PCB fabrication, prototype circuit boards, multilayer PCB manufacturing, PCB assembly, SMT assembly, through-hole assembly, conformal coating, low-pressure injection molding, component sourcing, and complete turnkey electronics manufacturing. Learn more by visiting our PCB Assembly Services page or contact our team to discuss your next project.

 

 

ACME Go Green for the Environment

ACME PCB Assembly: A Greenhouse for Sustainable Electronic Manufacturing

BGA assemblyACME PCB Assembly is setting a remarkable example of sustainability in electronic manufacturing by leveraging renewable energy. Their solar panel system, which generates 64.2KW, offers incredible environmental benefits. Over the next 30 years, this PV system is projected to offset 4,136,092 pounds of CO2 emissions, reduce particulates linked to asthma by 817 pounds, and equate to taking 21.8 cars off the road for 25 years or planting 35.5 acres of trees. Impressive, isn’t it? A well-deserved round of applause for ACME PCB Assembly!

The drive to “go green” stems from more than just a desire to conserve nature. It’s about fostering economic growth, ensuring social and physical well-being, and securing a sustainable future. As industries like electronics heavily rely on natural resources, the shift to eco-conscious practices is both necessary and urgent.

According to EcoWatch, the depletion of resources vital to powering economies and improving livelihoods is an escalating environmental and economic concern. Non-renewable materials, essential for many industries, are being exhausted at alarming rates. Even renewable resources face challenges, as their replenishment often requires significant time. The experts emphasize the pressing need for industries to adopt sustainable strategies to mitigate these risks.

Why Sustainability Matters

The electronics industry relies heavily on natural resources, making the shift to sustainable practices both urgent and necessary. According to environmental experts, the depletion of non-renewable resources is accelerating, while even renewable resources require significant time to replenish. Without action, industries risk exhausting the materials vital to powering economies and improving livelihoods.

At ACME PCB Assembly, we recognize this challenge and are taking proactive steps to address it. By adopting green manufacturing practices, we’re not only conserving resources but also inspiring others to follow suit.

Join the Green Revolution

Sustainability is the future of manufacturing, and ACME PCB Assembly is leading the way. By leveraging renewable energy and eco-friendly processes, we’re proving that innovation and environmental responsibility go hand in hand.

Learn more about how we’re transforming electronic manufacturing at ACME PCB Assembly. Together, we can build a greener, more sustainable future.

At ACME PCB Assembly, sustainability is not just a buzzword—it’s an operational standard. By integrating green practices into their processes, they are not only reducing their ecological footprint but also inspiring others to follow suit.

Curious to learn more about how ACME PCB Assembly is leading the way in green electronic manufacturing? Contact us today and discover how sustainability can power innovation.

Contact us for more information how we go green in our processes.  

 

ACME PCB Assembly ready for RoHS 2

ACME PCB Assembly provides RoHS 2 PCB and PCBA service

The RoHS 2 Directive 2011/65/EU must be transposed into national laws by 2nd January 2013.

ACME PCB Assembly ready for RoHS 2

ACME PCB Assembly ready for RoHS 2

Directive 2011/65/EU entered into force on 21st 2011 and requires the Member States to transpose the provisions into their respective national law by 2nd January 2013. The RoHS 2 Directive is part of the European Union’s horizontal waste management legislation.

The RoHS 2 Directive is part of the European Union’s horizontal waste management legislation. As we know, the RoHS 1 Directive is for 2002/95/EC. On the restriction of the use of certain hazardous substances in electronic and electrical equipment (EEE). The Directive 2011/65/EU is reffed to as RoHS 2.

RoHS and REACH are two different acts with different scopes and objectives. When overlaps occur, the strongest restriction should be applied.

ACME PCB Assembly provides RoHS 2 Directive assembly service in Carson, California. and Our PCB Suppliers to ACME PCB Assembly conform with RoHS 2 Directive.

How do you know if RoHS 2 applies to your products? if your product not EEE, or out of scope, provisions of RoHS 2 don’t apply, you don’t need to worry about it. By the way, automated integrated circuit board and printed circuit board (bare board) testers, CNC lathes, bridge-type milling and drilling machines, metal forming presses, they all benefit from an exclusion. The list below is the EU RoHS 2 Directive Exemptions to RoHS 2

A total of 16 new exemptions, primarily for specific medical devices applications have been added to the EU RoHS 2 Directive 2011/65/EU.

  • 2014/1/EU Exemption for lead as an alloying element for bearings and wear surfaces in medical equipment exposed to ionizing radiation
  • 2014/2/EU Exemption for cadmium in phosphor coatings in image intensifiers for X-ray images until 31 December 2019 and in spare parts for X-ray systems placed on the EU market before 1 January 2020
  • 2014/3/EU Exemption for lead acetate marker for use in stereotactic head frames for use with Computed Tomography and MRI and in positioning systems for gamma beam and particle therapy equipment
  • 2014/4/EU Exemption for lead enabling vacuum-tight connections between aluminum and steel in X-ray image intensifiers
  • 2014/5/EU Exemption for lead in solders on printed circuit boards, termination coatings of electrical and electronic components and coatings of printed circuit boards, solders for connecting wires and cables, solders connecting transducers and sensors that are used durably at a temperature below – 20 °C under normal operating and storage conditions
  • 2014/6/EU Exemption for lead in the surface coatings of pin connector systems requiring non-magnetic connectors which are used durably at a temperature below – 20 °C under normal operating and storage conditions
  • 2014/7/EU Exemption for lead in solders, termination coatings of electrical and electronic components and printed circuit boards, connections of electrical wires, shields and enclosed connectors which are used (a) in magnetic fields within the sphere of 1 m radius around the isocentre of the magnet in medical magnetic resonance imaging equipment, including patient monitors designed to be used within this sphere, or (b) in magnetic fields within 1 m distance from the external surfaces of cyclotron magnets, magnets for beam transport and beam direction control applied for particle therapy
  • 2014/8/EU Exemption for lead in solders for mounting cadmium tellurium and cadmium zinc tellurium digital array detectors to printed circuit boards
  • 2014/9/EU Exemption for lead and cadmium in metallic bonds creating superconducting magnetic circuits in MRI, SQUID, Nuclear Magnetic Resonance or Fourier Transform Mass Spectrometer detectors
  • 2014/10/EU Exemption for lead in alloys, as a superconductor or thermal conductor, in medical devices (category 8) and/or in industrial monitoring and control instruments
  • 2014/11/EU Exemption for hexavalent chromium in alkali dispensers used to create photocathodes in X-ray image intensifiers until 31 December 2019 and in spare parts for X-ray systems placed on the EU market before 1 January 2020
  • 2014/12/EU Exemption for lead in solders on printed circuit boards of detectors and data acquisition units for Positron Emission Tomographs which are integrated into Magnetic Resonance Imaging equipment
  • 2014/13/EU Exemption for lead in solders on populated printed circuit boards used in Directive 93/42/EEC class IIa and IIb mobile medical devices other than portable emergency defibrillators
  • 2014/14/EU Exemption for 3,5 mg mercury per lamp in single capped compact fluorescent lamps for general lighting purposes < 30 W with a lifetime equal to or above 20000 h
  • 2014/15/EU Exemption for lead, cadmium and chromium in reused spare parts, recovered from medical devices placed on the market before 22 July 2014 and used in category 8 equipment placed on the market before 22 July 2021, provided that reuse takes place in audible closed loop business-to-business return systems, and that the reuse of parts is notified to the consumer
  • 2014/16/EU Exemption for lead as an activator in the fluorescent powder of discharge lamps when used for extracorporeal photopheresis lamps containing BSP phosphors