Author Archives: Erin

Box Build

What is Box Build Assembly?

ACME PCB assembly is working to meet the growing demand for tabletop “box builds” we have a dedicated team for each department, including covering the purchasing, electronics engineering, contract manufacturing services, and testing.

Our team will support all your electro-mechanical projects from the initial stages of design conception and prototyping through volume production. ACME PCB assembly provides cost-effective turnkey manufacturing solutions to meet your specific project requirements and timeline.

This results in a full turnkey solution to meet your business’s needs. With the continuous development of suppliers from the component level to metal and plastic fabricators has enabled us to meet the most demanding schedules with full PCB assembly, Yun Industrial ACME PCB Assembly also has a clear competitive edge in the total turnkey market.

What is a Box Build?

A box build assembly is just like the name says. It involves us assembling various PCB (Printed Circuit Boards) connected through various wiring and with other cables. This process includes PCB fabrication, its installation and then connecting all the components with various wire and cable to get a complete system. This system has many sub-assemblies and lots of other electronic components that are installed in the assembly.

There are many different benefits in using our box build assembly services.  One of the main benefits of using this service is to reduce the overall costs while maintaining high-quality control of the system.

PCB box build assembly services are used in many different fields.  ACME PCB assembly is known for making reliable, safe and secure box builds.  The most common industry where this system is used is the computer industry. But other than the computer industry there are other industries like the medical field, aerospace, telecommunication fields, and many other fields.

Over 25 years in the printed circuit board assembly service business, ACME Printed Circuit Board Assembly knows how to making customer satisfy, check out our Business Hall of Fame Award.

PCB Assembly service in Los Angeles

Printed Circuit Board Assembly Service Provider

Electronic Contract Manufacturing Service

Acme Printed Circuit Board Assembly (PCB Assembly service provider) is located in Carson, California. We have a 16,000 square foot facility with the best equipment (Fuji assembly line) that allows us to offer high-quality PCB assembly at competitive prices.

Our ISO 9000 (9001:2015) certification is a source of pride for us.  It indicates that we provide measurable high-quality electronic contract manufacturing services that meet or exceed customer expectations.

Whether you need Printed Circuit Board (PCB) assembly, consignment assembly or turnkey material-procurement assembly, we have what is necessary to manage your entire project efficiently. With over 26 years of experience in Electronics Manufacturing Services (EMS) we learned that reasonable assembly cost, high-quality service, on-time delivery and good communications are the keys that keep our customers happy and is how we made our business successful.

ACME PCB Assembly is flexible in meeting your requirements. We have offered Lead-Free (Pb-Free) soldering since 2005. Please review Design to Avoid Tin Wiskers for RoHS compliant (Lead-Free) assembly.

Good communication with our customers is a key to our success. People do business with people because they choose to, not because they have to… You can always find others who provide similar services. We believe that it is the personal connection that makes the difference.

ACME Printed Circuit Board Assembly

Electronic contract manufacturing for printed circuit boards assembly that includes SMT assembly, prototype boards builds, PoP (Package on Package), BGA assembly with X-ray inspection, through-hole and mixed board assembly.

ACME PCB Assembly has a IPC 610 Class III, and IPC J-001 certified instructor in-house for training and quality assurance. As a electronic contract manufacturing service provider, we provide service from product design all the way to box builds. Our services include:

 

 

Recycling Unused PCB

Is it Possible to Recycle Your Unused Printed Circuit Boards?

We will be discussing the issue of PCB recycling, if it’s even possible, how it is done and what can we do as electronics design engineers to create more recyclable PCBs. When we say PCB we are meaning a PCB without any components on it.  Most electronic devices found out there have their components sitting in a nice looking Printed Circuit Board or PCB.  Since electronic devices are in high demand, PCBs are everywhere. Making sure their materials can be collected and reused instead of just throwing them into a landfill would potentially be a smart and environmentally sensible move if performed properly.

Remember that large order of printed circuit boards you ordered? You thought it would be a good idea to have a surplus of parts on hand in case you needed to increase production of your product line. Unfortunately, that product got discontinued, so now you have a huge stash of PCBs taking up room in your warehouse and on your accounting books. It is time to trash them?

Not so fast! In many cases, printed circuit boards can be reworked and modified. Do you have another electronic or computerized product in the works? Then contact ACME PCB Assembly  we may be able to re-purpose your PCBs. Our workers are highly trained in de-soldering and re-soldering surface mounted electronic components. We have also invested in specialized equipment that can assist us in these efforts.

Can you recycle your old PCB?

Yes and no, before coming to a final decision let’s first see what a PCB is made of. A PCB is basically a layered sandwich of copper and FR-4. FR-4 is a fiberglass with an epoxy resin that has the purpose of bonding the fiber together and as an adhesive, it is also flame resistant. Apart from that, you can also find tin and small traces of gold and silver.

Don’t throw out unused printed circuit boards.

Give us a call today to learn how we could possibly turn them into components for your next big product!

CNC punching machine

How does Metal Punching Differ from Stamping

Often times, people who are not strictly linked with metal works fields, can confuse between the sheet metal punching and the sheet metal stamping.

This happens because, at first glance, the meaning of these two words might seem the same. On the contrary, the sheet metal punching and the stamping are really different starting from the equipment required to achieve punching and stamping.

The first ones, are metal forming processes realized with automatic CNC machines that use punch presses and dies realizing any kind of hole. The punch pass through the sheet metal while the dies, located on the other side of the metal piece, work as support and help punches to put more force ensuring the non-breaking of metal.

Otherwise, the stamping is the set of operations performed to obtain specific shapes and it includes our sheet metal punching. Stamping is in fact a consequence of others metal processes such as punching, blanking, sheet metal deep-drawing and bending. It’s the ending process useful for giving to metal pieces a specific shape to the entire piece.

To be clear, there’s a third metal process which often is confused and it’s called pressing. The metal pressing, contrary to the sheet metal punching is processed to give shape without breaking the metal piece. For example, pressing process is used to realize corners.

Contact Us today to inquire about our services.

Proud to Be a Lead-Free PCB Assembly Provider

Is lead-free (Pb-Free) also on your mind? It should be. Lead-free (Pb-Free) will impact almost everyone in the electronics industry – from suppliers of component, board and materials like paste and flux to manufacturers and users of electronics products and equipment. Also expect considerable investment both in human resources and capital equipment. Your relationship with your suppliers and customers will also be tested.

There’s a reason that in the United States we no longer allow lead in paint or in gasoline. Though lead is a naturally occurring element, it can be highly toxic to humans. It has been connected with behavior and learning problems, lower IQ, slowed growth, anemia, and even coma and death in severe cases. Children and pregnant women are the most at risk of lead poisoning.

Printed Circuit Board FabricationFor a long time, lead has been part of the soldering process, which is critical to making printed circuit boards. Here at ACME PCB Assembly, we have made the commitment to adopt lead-free solders. Replacing lead solders requires more than just replacing equipment. Lead-free solders have a higher melting point, which means we have had to revise our entire production and assembly process. This required re-training our workers.

Lead-free solder and assembly reliability is achieved if trained specialists carefully implement several process requirements. There are a number of variables that must be taken into consideration to achieve lead-free solder assembly joint reliability.

ACME PCB Assembly is flexible in meeting your requirements. We have offered Lead-Free (Pb-Free) soldering since 2005. Please review Design to Avoid Tin Wiskers for RoHS compliant (Lead-Free) assembly. Though the change was difficult, it was worth it to remove the risk of lead exposure from our facilities.  Now, when you work with us, you know that you are working with a lead-free PCB assembly provider.